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Assemblies as required - from the idea to implementation
Customized product development and production
Together with our customers, we accompany the entire process from the initial idea to complete realization. We start with precise planning from the first drawing and guide you through all the production steps right through to final manufacture. Our services include:
Precision manufacturing of individual parts:
Each component is manufactured with the utmost care, including the finest surface finishing to meet the strictest quality standards.
Comprehensive raw material sourcing:
We have a wide range of materials and sizes constantly in stock to ensure efficient production without delays.
Precise completion:
All components and accessories are assembled with the highest accuracy.
From prototypes to small series production
Regardless of the quantity - from just one piece - we are your partner for top quality and efficiency. Whether you need customized individual parts or comprehensive solutions, we offer everything from a single source:
Small batch production:
Specializing in quantities from 1 to 150, our modern production facilities enable flexible production according to your specific requirements.
Reproduction and special machine construction:
We have the expertise to manufacture precise repair parts even for machines that are no longer in production. In the field of special machine construction, we develop individual solutions that are specially tailored to the challenges and needs of our customers.
Our machinery
Mazak VTC 300 C-II
CNC machining center
X-axis 1.740 mm
Y-axis 760 mm
Z-axis 660 mm
Tool places: 30
Spindle speed: 10.000 U/min
Mazak VTC 200 B-II
CNC machining center
X-axis 1.660 mm
Y-axis 510 mm
Z-axis 510 mm
Tool places: 30
Spindle speed: 12.000 U/min
Mazak QT 200 MA x 500
CNC lathe
Ø 380 mm
Z-625 mm
Spindle Ø 65 mm
Revolver: 12 tools,
2 of them driven
Mazak QT Smart
CNC lathe
Ø 280 mm
Z-280 mm
Spindle Ø 52 mm
Revolver: 12 tools
Alzmetall AC 32
Column drilling machine
Shaft Ø 80 mm
Length to 6.000 mm
Drill Ø M16
CABE 200
Shaping machine
max. joint length 190 mm
Groove with max. 16 mm
Harrison Alpha
NC-lathe
Ø 420 mm
Z-3.000 mm
Spindle Ø 75 mm
Böhringer VDF 500
Conventional lathe
Ø 420 mm
Z-1.800 mm
Spindle Ø 60 mm
Kasto SSB A2
Bandsawing machine
Sawing area Ø 260 mm
Vk 260x260 mm
Metacut 302
Cut-off machine
Cutting power kW(S1): 3
Cutting power kW (S3): 4,6
Cut-off wheels Ø 250 oder 300
Gildemeister CTX400
CNC lathe
Spindle speed: 20 - 5000 rpm
Spindle bore: 72 mm
Number of tools: 12
MAHO MH 800P
CNC universal milling machine
Axes: 3
Z-500 mm
Speed: 40 - 2000 U/min
WEILER Condor-VS 1
LZS lathe
SH / SW: 155 / 800 mm
Speed: 24 - 2800 U/min
Spindle bore: Ø 38 mm
Tyro TSA 410-420-LAB
Wet cylindrical grinding machine
Grinder Ø 406 mm
Bore: 25,4 mm
Peripheral speed: 30 - 80 m/s
Flashforge Guider 2S
3D printer
Printing accuracy: ±0.2mm
Filament-Ø: 1,75 mm
Printing speed: 30-100 mm/s
Our production hall
Modern technologies for customized solutions
In our production hall, we rely on the latest machines and technologies to ensure the highest precision and quality. Our experienced team of specialists works closely with our customers to understand their requirements and develop customized solutions.
Our expertise
Specialized in precision and flexibility
We have the expertise to manufacture special bearings, linear guides and special solutions that meet your exact requirements. Whether it's special dimensions, special materials or complex designs, our expertise enables us to produce precise and customized solutions.
Our quality guarantee
Reliability and the highest standards
Benefit from our fast production time and reliable delivery. We are committed to on-time order fulfillment and the highest product quality, backed by meticulous quality controls that ensure every product meets our strict standards.
Measurement systems
High-precision quality assurance
Our advanced measuring systems, including the Thesa Micro-Hite 700 height gauge, swirl gauge and roughness gauge, ensure that every product meets the highest quality standards.
Raw materials and substances
Versatile and extensive stock
Our warehouse holds a wide range of raw materials and substances, including special lengths of up to 6,000 mm and diameters from 4 mm to 100 mm, to meet every requirement.
High-bay warehouse
Efficiency through automation
Our fully automated high-bay warehouse contains around 17,000 different items, organized for fast and precise logistics processes that ensure high availability and fast delivery times.
Special materials
Ready for any challenge in special machine construction
We offer a selection of special materials, such as stainless steel, aluminum and titanium, to meet the unique requirements of individual productions.
Special services
- Further services on request (e.g. hardening, surface treatments such as burnishing, anodizing, cylindrical grinding, etc.)
- Prototypes and small series (1-500 pieces)
Turning/sawing/milling
- General turning and milling work, CNC turning
- Machining of common materials: plastic, light metals and common types of steel
- Subsequent machining of ball screws and shafts
- Machining of induction-hardened surfaces with high precision
- Machining of ball screws according to specifications
- Grooving
Customer requests
- Realization of ideas from drawing to production
- Production according to sample
- New production of spare parts
- No programming costs for identical follow-up orders
Our ELW brand
ELW - A economical alternative with defined quality standards
ELW not only offers a cost-efficient alternative to established brands, but also meets defined quality standards that are recognized in the industry. Our production facilities are not only ISO-certified, but also authorized by our company. This means that, in addition to internationally recognized quality assurance, we apply our own strict standards to ensure that every product meets the highest requirements. Each product comes from a pre-determined and consistent manufacturing facility, guaranteeing consistent quality and reliability.
Diverse range and customized solutions
ELW's wide range of products extends from standard bearings with consistent quality to customized solutions according to customer drawings. Our focus is on high delivery capability to ensure that your required components are always available on time. Our products are designed to meet your requirements and make your production processes more efficient and reliable.
Special features of the ELW brand
Cost optimization with ELW standard warehouses
Our ELW standard bearings offer unbeatable value for money. With our extensive range, you can cover most of your storage requirements for standard applications and significantly reduce your ongoing repair and replacement costs.
Adaptation to customer requirements
If a standard bearing requires modification to function optimally in your applications, we are ready to work with you to develop the perfect solution. Thanks to our many years of experience in special solutions and direct contact with the manufacturing plants, we can respond quickly and effectively to your specific needs.
Comprehensive responsibility and support
We take full responsibility for our ELW brand. Our services include design advice, damage analysis and local customer support. With these services, we guarantee that you will always receive the support you need to optimize your processes and minimize downtime.
